Continuous conveyorised Furnaces
Continuous Conveyor furnace Industrial Mesh Belt Annealing Furnace/Tempering Furnace/Hardening Furnace
The whole set heat treatment line is composed of :
Automatic Feeding Machine →Front Washer→ Hardening Furnace → Oil quenching tank →
Rear Washer → Tempering furnace→Electric Control Cabinet, etc.
The buyer can compose the treatment line flexiblely due to different demands.
Continuous Wire-Mesh Belt Conveyor & Gas Controlled
Heat-Treatment Furnace(9-800*10000*100 mm Series)
Buyer's Technical Requirements
1)Products and material: Cold forged/Hot forged fasteners made of SCM440/435,AISI 15B41,15B25 and other alloy steel material.M6 DIA to M30 DIA, Long 10mm to 350mm and equal inch sizes as well.
2)Capacity : Low/Medium carbon alloy steel products @ 800-1000kgs / hr
3)Hardness band: +/- 2 HRC @800- 1000kgs/ hour in both hardening & tempering
4)CP variation : +/- 0.03
2. Furnace composition
1) Magnetic belt type feeder
2) Weight device
3) Front degreasing & washing tank
4) Dephosphating tank
5)Front degreasing & washing tank with drying
6) Continuous bright carburizing quenching furnace(main furnace)
7) Quenching cooling oil tank
8) Dumping device
9) Rear degreasing & washing tank with blower
10) Tempering furnace
11)Double layer dyeing tank with drying device
12) Oiling machine
13) Electric control cabinet
During production the output power of hardening furnace is about 50%---60% of the rated power while the output power of tempering furnace is about 40%-50% Of the rated power.
3. Main features about Equipment
1) The rated power: about 660KW, Auxiliary Power: about 150KW.
Carburizing quencing Furnace=410KW,Tempering Furnace=250KW.
2) The Length of the whole equipment is about 66 meters
3) Total weight: about 78 tons
4) Facilities Parameter: three-phase current, input power voltage of 415V±5% and
50Hz frequency. 220-250V 50Hz frequency
5) Carburizing quenching Furnace 820ºC---920ºC, Quenching cooling oil Tank 60-80ºC, Tempering Furnace 300ºC---650ºC,Dephosphating tank 70-90ºC,degreasing & washing tank 60-80ºC
4.2 Front degreasing &washing tank
This device is open structure. The work pieces soak in the hot water to clean the oil and impurities. It is composed with the degreasing tank, driving system, spray system, oil-water separator skimmer, filter unit etc.
4.3.Degreasing tank
This device is open structure. This device is composed with Dephosphating tank,
transmitting belts, reduction gear, chain, chain wheel, transducer. The dimensions of
tank can be choosed by capacity of treating work pieces. The heating device,
transmitting belts, chains are adopts SUS304 stainless steel. The work pieces
which in the feeding machine drop into the dephosphating tank equably to wipe out
the oxide of work pieces 's surface ,by this the surface of work pieces are smmoth. Then work
pieces are send to washing machine by transmitting belts for cleaning the raffinate.
4.4. Front degreasing & washing tank with drying
This device is open structure. The work pieces soak in the hot water to clean the oil and impurities. It is composed with the degreasing tank, driving system, spray system, oil-water separator skimmer, filter unit etc.
4.5. Continuous bright carburizing quenching furnace(main furnace)
This kind of carburizing Furnace is the main device of the production line, it is mainly composed of furnace cover, mesh belt conveyor system, roller transmission, heat preservation material, heating elements, furnace fan circulating device, gas cracking control device, work pieces dropping device and temperature control device.
4.9. Tempering furnace
The tempering furnace is composted of cover, feeding shelf, wire mesh belt driving
device, material of hot insulation, heating apparatus, circulating fan apparatus,
discharging rack, and Temperature control apparatus. There are 5 high speed
mixing fans on top of furnace, which can make the convection current to ensure the
temperature uniformity inside the furnace, small hardness balance of work pieces and
color uniformity after tempering.
In order to avoid the large temperature drop, We make the power density of first zone
and second zone closely. The belt drive transmitting by Cycloidal Pin Gear Speed
Reducer.
4.10.Double dyeing tank with drying device
This device is double open structure. Tank capacity is about8M3,depth is 2.3m with
cooling & heating function. It can control cooling liquid temperature in set range
automatically, to assure bolts dyeing uniformly and drying. Then the work pieces
transmitting by belts to dry by drying device.
4.11.Double oiling machine
This device is composed with frame, immerse horizontal tank and transmitting belt. The spray system flame plating the oil on the work pieces ,then it avoids the spare oil by strong blower, meanwhile saving the oil.
Other Details:
Features:
- •Fast heating
A continuous mesh belt furnace is a type of industrial heat treatment equipment used for continuous processing of materials, typically in a controlled atmosphere. It consists of a conveyor belt made of wire mesh that transports the material through various temperature zones within the furnace. Here are some key features and benefits of continuous mesh belt furnaces:
- Continuous Processing: Continuous mesh belt furnaces enable continuous processing of small parts, allowing for high-volume production.
- Hopper & Conveyor Slide Mechanism with Vibrator is used to load the parts on the furnace uniformly. The conveyor belt moves continuously through the furnace, ensuring a steady flow of material through the heating, soaking, and cooling zones.
- Uniform Heating: The mesh belt design facilitates uniform heating of the material as it passes through the furnace. Heating elements located above and below the belt provide consistent heat distribution, ensuring uniform temperature throughout the material for effective heat treatment.
- Multi zoned controlled Atmosphere: Endo Gas Atmosphere.
- Automation and Control: Modern continuous mesh belt furnaces are equipped with advanced automation and control systems that monitor and regulate temperature, atmosphere, belt speed, and other parameters in real-time. This ensures precise control over the heat treatment process and allows for easy adjustment of settings for different materials and applications. Features:-
- Designed for ease of maintenance Equipped with safety features such as temperature alarms, interlocking systems, and emergency shutdown mechanisms.
- Equipped with advanced control systems that allow for precise temperature and process control.
- Programmable logic controllers (PLCs) and human-machine interfaces (HMIs) for easy operation and monitoring.
- SCADA Controls for fully automated experience with single point of controls (Optional)
- High grade insulating Imported bricks and boards
- Designed for access points for inspection, cleaning and repairs as needed.
Continuous conveyorised Furnaces are of various types:
- •mesh belt type
- •Box type
Applications:
- •fastners,small metal auxiliaries